A leveling machine, also known as a leveler, is a mechanical device used in metalworking and manufacturing processes to flatten or level the surface of metal sheets or plates.
The metal sheet straightening machine has the characteristics of advanced technology, high leveling accuracy, wide process range, high degree of automation, and reliable and stable work under high strength. During the roll leveling process, the metal plate After a series of alternating bending, the precise control of the pressing amount of each leveling drum through the motor and PLC control eliminates the internal stress and fundamentally solves the different leveling effect caused by the different stresses in each part of the sheet. Ideally, high-precision leveling is achieved.
Compared with other leveling methods, the control system of the plate leveling machine has the functions of storing, recalling, and editing process and equipment parameters, and has the function of identifying and early warning of misoperation. When in use, on the operating table, the inlet and outlet reductions can be set according to parameters such as plate thickness, plate width, material strength, etc. or the existing parameters in the database, so as to realize the electric adjustment of the work roll and the entry gap, and it can be adjusted manually. And correction.
Model
|
80X3000
|
Useful Width
|
3000mm
|
Yield Limit
|
360Mpa
|
Max. Thickness
|
80mm
|
Leveling Accuracy
|
1.0mm-1.5mm/m²
|
Speed
|
6m/min
|
The Details Of CMG 7 Rolls Leveling Machine
-
Optimal rational design.
-
Use a large number of advanced manufacturing technologies to carry out SOLIDWORKS full three-dimensional digital design, etc.
-
Intelligent.
-
Control method: PLC+touch screen+button, all working parameters can be set in the man-machine interface, with parameter memory, storage, power-off memory functions.
-
Human-machine interconnection.
-
The control system of the metal sheet straightening machine has the functions of storing, recalling, editing process and equipment parameters. When using, it can set the inlet and outlet reductions according to the parameters such as plate thickness, plate width, material strength, etc., and realize automatic adjustment.
-
Automatic adjustment device for the opening of the metal sheet straightener.
-
Before the plate enters the leveling machine, the plate thickness, width, and material are measured by scanning the plate information processing unit, and the signal is transmitted to the electrical control cabinet. The opening amount calculation is automatically performed, and the opening amount of the metal sheet straightener is adjusted. The value is confirmed after correction. Make adjustments again.
-
These plate straightening machines are manufactured in accordance with EC safety standards and has CE certification.
Notes For Setting CMG 7 Rolls Leveling Machine Control System
-
1. There is one main and one sub-operating console, which are placed on both sides of the equipment. The control buttons of the sub-operating console are simple and convenient; the main operating console adopts Taiwan Advantech industrial computer, Siemens PLC controller, as well as contractors, micro-relays, and other components. The electrical control system adopts 380V, 50Hz AC power supply, the main circuit adopts contactor control, and the control circuit adopts relay control.
-
2. On-site working condition monitoring function: In order to facilitate the user's operation process, two sets of camera devices are required on both sides of the machine in and out of the machine, and the video signal is transmitted to the display screen of the industrial computer of the console. The user does not need to leave the console to observe the situation of the worksite, which improves the user's work efficiency and prevents the occurrence of unexpected accidents.
-
3. The control system of the metal sheet straightening machine has the functions of storing, recalling, editing process and equipment parameters, and has the function of identifying and early warning of misoperation. When in use, on the operating table, you can set the inlet and outlet reductions according to parameters such as plate thickness, plate width, material strength, or the existing parameters in the database, so as to realize automatic adjustment of the work roll outlet and inlet gap, and it can be manually adjusted. Adjustments and corrections. The electrical operation control parts and display screens of the metal sheet straightening machine are centrally installed on the operation table, and the functions of each operation part are indicated by specific operation text symbols. The electrical system is equipped with relay protection in accordance with relevant national standards.
In conclusion, leveling machines are a critical component in the metal processing industry ecosystem. As the industry continues to grow and evolve, the need for precise, efficient, and reliable equipment becomes ever more crucial. CMG has positioned itself as a leader in this field by consistently delivering innovative solutions that meet the exacting standards of manufacturers across various sectors.
By choosing CMG for your leveling machine needs, you're not just purchasing equipment – you're investing in a partnership that will drive your manufacturing capabilities forward. Our commitment to excellence, coupled with our deep understanding of the metal processing sector, makes us the ideal choice for companies looking to stay competitive in this dynamic industry.
As we look to the future, the importance of efficient and high-quality metal leveling will only continue to grow. With CMG's leveling machines, manufacturers can confidently meet the increasing demand for more sophisticated and precise metal components, knowing they have the tools and support needed to produce high-quality products efficiently and consistently. Together, we can play a crucial role in shaping the future of metal processing, enabling the production of flatter, more uniform materials that will drive global industrial processes for years to come.
FAQ
What makes CMG leveling machines unique?
CMG machines stand out due to their advanced technology, precision, and reliability. Our machines are designed to meet the needs of various industries, incorporating features that address the unique challenges of metal leveling across different applications.
How do CMG machines improve manufacturing efficiency?
Our leveling machines are equipped with state-of-the-art CNC systems and automation features that significantly reduce setup times and increase production speed. This leads to higher output and lower production costs for our clients.
What kind of support does CMG offer after purchase?
We provide comprehensive after-sales support, including installation, training, maintenance, and remote diagnostics. Our team of experts is always available to ensure that your machines operate at peak performance, minimizing downtime and maximizing productivity.
Are CMG machines suitable for different types of metal processing applications?
Yes, our machines are highly versatile and can be customized to handle various metal processing applications, including different materials, thicknesses, and end-product requirements. The advanced roller configurations allow for precise control over the leveling process.
How does CMG ensure the quality and reliability of its machines?
We employ rigorous quality control processes throughout the design and manufacturing stages. Additionally, we use only high-quality components and materials, ensuring that our machines can withstand the demands of continuous operation in manufacturing environments.
Tag: