JXS400 Frame Bending Machine is equipped with two mechanical arms to flexibly clamp materials and swings from left to right to feed and discharge the materials.
JXS type Ship Frame Bending Machine with machine hands is the latest frame bending machines with concise structure. They cover 8 kinds of tonnages, such as 1000KN, 1600KN, 3000KN, 4000KN, 5000KN, 6000KN, E000KN, 8000KN.
The Frame Bending Machine can manually or automatically bend forwards or backwards, and S-shape without folding and warping and has been widely put into the production of bulbs, angle plates, T sections, flat bars, and circular bars. Due to its outstanding features, it has been adopted in more than 30 shipyards, including shipyards in Korea and Vietnam.
Characteristics of the JXS machine
Machine three parts
Description of main parts.
Bending part.
Two arms (in figure 1) are jointed with the bed by means of hinge, which will be the point of support while bending. The arms can move from side to side like opening and folding. While bending, the bending cylinder will push the central body of the machine forward to bend plates at three points of support. Dual-piston cylinder is installed to guarantee stability.
Clamp part
Vertically,there are a central clamp and two side clamps. With these clamps, plates are fixed on the table tightly. While bending, transformation twist will be greatly prevented. The forces of these clamps are modulatory
Robot arm plate feeding device.
Two robot arms jointed with the bending cylinder bed by means of hinge. They are driven by the feeding cylinder. Side body is able to move from side to side. Clamps are installed on the side body to fix plates. With the two parts associating with each other, the machine can complete loading and unloading of plates to be machined flexibly and consecutively. he clamps installed in this machine have two functions "bending and feeding”.
Vertical pre-bending device.
Plates could vertically deform after being machined. In order to prevent unfavorable deformation, we designed a pre-bending device. After the clamp has fixed the plates, the plates will be bended towards the opposite direction against vertical deformation.
When bending horizontally, indeed, the plates are bended three-dimensionally. The bended plates will be flat after horizontal deformation and vertical deformation so that the strengthening process can be skipped.
Mechanism of vertical pre-bending device
Combined clamping and mold center.
The Clamp center is designed as an integrated bending mold. The distance between the front bending mold and back bend mold can be adjusted by changing the position of the block located. For example, when the large block is placed in the right position shown in the figure below, the distance is large. It is suitable for processing larger plates. On the other hand, it is also suitable for processing the smaller plates. In this way the processing range of this machine is extended. So the machine can solve a wide range of frames of higher quality.
| No. | Name | Unit | Technical Specification | |||||||
| JXS-100 | JXS-160 | JXS-300 | JXS- 400 | JXS- 500 | JXS- 600 | JXS- 800 | ||||
| 1 | capacity of machining and bending | outside bending ,inside bending ,S-bending, straightening | ||||||||
| 2 | level bending cylinder | max.push & pull | KN | 1000 | 1600 | 3000 | 4000 | 5000 | 6000 | 8000 |
| max.working speed | mm/s | 11 | 15 | |||||||
| 3 | clamping oil cylinder | max.central clamp force | KN | 350 | 500 | 800 | 1000 | 1000 | 1200 | 1500 |
| max.side clamp force | KN | 200 | 250 | 400 | 600 | 600 | 750 | 1000 | ||
| 4 | adjusting range of bending pivot | mm | 650~1050 | 800~1200 | 1000~1400 | 1200~ 1700 | 1400~2000 | 1600~ 2200 | 1800~ 2500 | |
| 5 | max.range of bending device after removing side-bending | mm | ±20 | ±20 | ±20 | ±25 | ±25 | ±35 | ±35 | |
| 6 | feeding system | max.working speed | mm/s | 100 | 100 | 100 | 120 | 120 | 150 | 150 |
| max.push of cylinder | KN | 126 | 126 | 246 | 246 | 246 | 502 | 502 | ||
| 7 | material yield strength | N/mm2 | 355 | |||||||
| 8 | range of processed material (min.pivot) | bulb flat steel | mm | 70~220 | 90~270 | 120~370 | 160~ 430 | 160~ 500 | 220~650 | 340~ 950 |
| min.bening radius(h is of central plate) | mm | 10h,800 | 10h,1000 | 10h,1400 | 10h, 1800 | 10h, 1800 | 10h, 2400 | 10h, 3400 | ||
| unequal bar | mm | 180 | 250 | 120~400 | 160~ 450 | 160~ 500 | 160~650 | 900 | ||
| T section steel | mm | 70~200 | 120~400 | 160~ 450 | 160~ 620 | 160~700 | 1000 | |||
| flat steel(max.) | mm | 350x40 | 400x40 | 500x 40 | 600x40 | 900x40 | ||||
| 9 | motro power | KW | 18.5+11 | 30+11 | 45+22 | 55+30 | 75+45 | 75+55 | 75x3 | |
In conclusion, the JXS 400 PLC Frame Bending Machine represents a cornerstone of modern manufacturing across various industries, and CMG stands at the pinnacle of this technology. By choosing CMG, manufacturers are not just acquiring a piece of equipment; they're partnering with a leader in innovation and quality. The combination of cutting-edge technology, customization options, and comprehensive support makes CMG the clear choice for companies looking to enhance their manufacturing capabilities and stay competitive in an increasingly demanding market.
Whether you're looking to upgrade your existing manufacturing equipment or expand your production capabilities, CMG's JXS 400 PLC Frame Bending Machine offers the perfect blend of performance, reliability, and value. Take the next step in your manufacturing operation's evolution with CMG – where precision meets innovation, and your success is our priority. Experience the CMG difference and transform your manufacturing capabilities today.
FAQ
What types of materials can be processed with CMG's JXS 400 PLC Frame Bending Machine?
The JXS 400 PLC is versatile and can handle various materials including metals, alloys, and certain composites, with customization options available for specific material requirements.
How does advanced bending technology improve product quality across different industries?
Advanced bending technology ensures precise angles, uniform stress distribution, and consistent bending across materials, which leads to improved structural integrity, better assembly characteristics, and enhanced overall quality of finished products in industries ranging from automotive to construction.
Is it challenging to integrate CMG's JXS 400 PLC into existing manufacturing lines?
While this machine is sophisticated, CMG provides comprehensive integration support, operator training, and user-friendly interfaces that make adoption and operation accessible to skilled technicians and engineers.
How does CMG ensure the long-term precision of their JXS 400 PLC Frame Bending Machine?
CMG implements strict quality control measures, uses premium materials in critical components, and offers regular calibration and maintenance services to ensure the long-term precision and reliability of their machines.
What kind of after-sales support does CMG offer for the JXS 400 PLC?
CMG offers a comprehensive after-sales support package, including on-site installation, operator training, regular maintenance services, and 24/7 technical support to ensure minimal downtime and optimal performance of their machines.
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